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Airpatrol Controller Casing Design Challenge

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AirPatrol is looking for a new exterior design for an upcoming product to complement their current line of split type A/C WiFi controllers.

About this Challenge


Create a new exterior case for the split type A/C WiFi controller unit. It should fit the AirPatrol brand, be manufacturable, and meet all design needs. See Requirements, below. The specifications, requirements and technical details will be updated by November 25 based on your questions and feedback. This gives enough time for everyone to ask questions, talk with AirPatrol, and make sure GrabCADrs know what to work on and what AirPatrol expects of the winning entries. The specification available for download is to give you some inspiration by giving you more details on the current product line.

About AirPatrol


AirPatrol allows you to control your home heating and cooling from your smartphone. Watch their videos to see how their user-friendly and innovative controller lets you effortlessly change the mode, temperature and fan speed of your air conditioner (A/C) or heat pump from wherever you are.

AirPatrol Controllers


AirPatrol controllers are designed for end-users. They have to be simple to use and have a well-designed, high-end look. Currently we have 2 models: AirPatrol Nordic and AirPatrol Lite. The Nordic version has more functionality and includes a battery while the Lite version is smaller and simpler. At the moment AirPatrol works with SIM card via SMS text-messages. AirPatrol can be used with any regular mobile phone, Android, WP8 and iOS smartphone device with a free mobile app.

Requirements

  • You must include:
    - STL version
    - STEP or IGES version

  • You are encouraged to include:
    - Explanation of your design and how it fits the brand
    - DWG and SAT formats
    - Native CAD file format

  • The winning design will be:
    - Only external design of the controller
    - Complementary to Airpatrol brand and product line
    - Eye-catching
    - White color
    - Meeting all requirements
    - Made of plastic
    - Manufacturable

  • Design requirements:
    - Controller unit has to have 2 hidden buttons (small holes), 4 LEDs, 2 Infra-red sensors, temperature and humidity sensors.
    - Inside the controller there must be room for motherboard with micro-usb connector.
    - Currently the motherboard size is about 76x76 mm for AirPatrol Nordic.
    - It has to be possible to open the controller to insert or replace motherboard.
    - We will not set dimension requirements and will follow the external design when developing the internal structures of the WiFi controller. Maximum dimensions:(H x L x W) 180 x 110 x 40 mm
    - Two IR sensors are required for maximum coverage depending on the position AirPatrol is placed.

Download specification

Rules

  • The competition is open to everyone. Multiple entries are acceptable. Team entries are welcome - prize will be transferred to team leader. Participants may only win one prize per Challenge.

  • Tag your entry with “CONTROLLERCASING” when uploading to GrabCAD. If you submit through the "Submit entry" button, this should be added automatically. Only entries with valid tag will participate. Only entries uploaded to GrabCAD through the "Submit entry" button on this Challenge page will be considered an entry. Private entries are not eligible.

  • By entering this competition, you
    1. Warrant that the work is your original work.
    2. To the best of your knowledge, it is not, and has not been in production or otherwise previously published or exhibited.
    3. Neither the work nor its use infringes the intellectual property rights (whether a patent, utility model, functional design right, aesthetic design right, trade mark, copyright or any other intellectual property right) of any other person.
    ______________________
    If you think an entry may infringe on existing copyrighted materials, please email challenges@grabcad.com.

  • Applicants are not entitled to any compensation or reimbursement for any costs. The applicant’s participation shall not constitute employment, assignment or offer of employment or assignment.

  • The sum of the Awards is the total gross amount of the reward. The awarded participant is solely liable for the payment of all taxes, duties and other similar measures if imposed on the reward pursuant to the legislation of the country of his/her residence, domicile, citizenship, workplace, or any other criterion of similar nature. Only 1 award per person.

  • Only public entries will be considered. Any private submissions will be made public at the Challenge deadline.

  • We will release the finalists before the final announcement to give the Community an opportunity to "vote" for their favorites in the comments. The jury will take these into consideration when picking the final winner. This new addition is based on feedback from you!

  • Winning designs will be chosen based on the rules and requirements. EXTENDED from December 31: this Challenge ends on January 6, 2014 (11:59pm UTC). Winners will be announced by February 6, 2014.

  • Void where prohibited.

Prizes

Cash prizes for TOP 5 places

1st Prize

$750 cash + GrabCAD shirt and bottle

2nd Prize

$500 cash + GrabCAD shirt and bottle

3rd Prize

$350 cash + GrabCAD shirt and bottle

4th Prize

$250 cash + GrabCAD shirt and bottle

5th Prize

$150 cash + GrabCAD shirt and bottle

About the jury?

The jury will be comprised of AirPatrol and GrabCAD experts.

About AirPatrol

AirPatrol is the best device to control your air conditioner (A/C) or heat pump with mobile phone. It is a user-friendly and innovative controller that lets you effortlessly change the mode, room temperature and fan speed of your A/C or heat pump. AirPatrol has grown to be the biggest mobile control producer in Northern and Central Europe. AirPatrol makes life comfortable and helps to save money.

78 comments

  • Paul Tripon

    Paul Tripon about 1 year ago

    Nice challenge

    Paul Tripon has uploaded 70 CAD models & has left 2142 comments.
  • Joe Pollock

    Joe Pollock about 1 year ago

    I have a question regarding the IR sensors. Page 5 of the Nordic User Manual states "The controller has 3 LED indicators.... It has also 2 infrared LEDs that transmit your commands to the heat pump." As far as the competition requirements, would the 4 LEDs include both IR sensors along with the power indicator and network connection indicator?

    Also is the function of one of the IR sensors to receive data from the heat pump while the second is used to send commands to the heat pump?

    Thanks!

    Joe Pollock has uploaded 6 CAD models & has left 32 comments.
  • vijay singh

    vijay singh about 1 year ago

    what is the thickness of plastic wall ?

    vijay singh has uploaded 33 CAD models & has left 22 comments.
  • Dimitar

    Dimitar about 1 year ago

    A few questions:
    - What are the IR sensor dimensions for the holes?
    -Are the LEDs and buttons predefined? If they are what are their dimensions?

    Dimitar has uploaded 47 CAD models & has left 61 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Joe Pollock: our new controller will have 4 LEDs and 2 IR sensors. The 4 LEDs do not include IR sensors. Both IRs send commands to heat pump.

    @ Dimitar: - we do not have specific dimensions for IR sensors, in fact they may even be hidden IRs.
    - The LEDs and buttons are not predefined. At the moment the buttons can be pressed with paperclip.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @ vijay singh: the thickness of plastic wall is 1,2 mm

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi about 1 year ago

    @André Altjõe - so, we should design only the external case? Or maybe we should design the plate where external case and motherboard is mounted? Whole case?

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Hevi: This challenge is for external design only, of course you are welcome to include the whole case including the plate where motherboard is mounted.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Joe Pollock

    Joe Pollock about 1 year ago

    @Andre: Ok thanks for the clarification. I'm assuming one LED indicates power status and the 2nd LED indicates network connection. Could you please list the functions of the 3rd and 4th LEDs? Thanks again.

    Joe Pollock has uploaded 6 CAD models & has left 32 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Joe Pollock: LED functions: Power, WiFi network status, Pairing status, IR transmission activity.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Robin G.

    Robin G. about 1 year ago

    Hi,
    Would it perhaps be possible to communicate the font of the logo of AirPatrol?
    And is the motherboard already designed, if so, could this be shared so we could work around the motherboard?

    Thanks in advance!

    Robin G. has uploaded 0 CAD models & has left 1 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Robin Gryson: Hi, you may find the logo here: http://airpatrol.eu/marketing/logo/
    We have not designed the motherboard yet. Our aim is to see your solutions and design the motherboard accordingly.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Flaviano Crespi

    Flaviano Crespi about 1 year ago

    Hi,
    one question please:
    Does not list any power input,
    how the ION battery is recharged? Via USB?

    Flaviano Crespi has uploaded 200 CAD models & has left 1001 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Falviano Crespi: the controller will get power via micro-usb. Controller is always plugged in, battery is not used.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Flaviano Crespi

    Flaviano Crespi about 1 year ago

    Thanks Andrè,
    in PDf documentation available below the download link is described a backup battery 36h,
    confirming that must be provided? can you give us the dimensions?

    Flaviano Crespi has uploaded 200 CAD models & has left 1001 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Flaviano Crespi: backup battery is not used in this case.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi about 1 year ago

    Yyyy... theres some kind off issue with upload option... Sara - HELP :D

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • Hevi

    Hevi about 1 year ago

    Where should IR LEDs be loacted?

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    IR sensors should be positioned in a way to give maximum coverage. So depending on the position of the controller they should always point to the air conditioner's indoor unit. You may find a link of how to position AirPatrol here: http://airpatrol.eu/wp-content/uploads/2012/09/airpatrol_positioning.pdf

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Sudeep Kumar

    Sudeep Kumar about 1 year ago

    what will be the most preffered manufacturing process..........and the material...?

    Sudeep Kumar has uploaded 9 CAD models & has left 13 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Sudeep Kumar: as it is stated in requirements: - Made of plastic.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi about 1 year ago

    Should be the USB port accessible in whole time? Could it be hidden in case? Tell me something about this USB port. And there should be only 2 IR's? Can we add another ones?

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Hevi: the USB port is used for power cable which is always plugged in.
    2 IR sensors should be enough, no need to add more. IR sensors may be hidden as well.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi about 1 year ago

    This is what I like - fast response :) It was always problem here - but not this time :)

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • Hevi

    Hevi about 1 year ago

    Do you want to have hidden buttons or maybe it's not important for you?

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Hevi: hidden buttons are not important, just an option.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Hevi: Just to clarify, we have asked for hidden buttons because the buttons are rarely used (for testing and resetting only) and it reduces manufacturing costs.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi about 1 year ago

    @André Altjõe: OK :]

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • Jonathan

    Jonathan about 1 year ago

    Air patrol, can you give us an idea of the budget constraints you are working with? Can you work with multiple plastics? Clear acrylics etc. or just looking for simple two piece snap fit?

    Thank you.

    Jonathan has uploaded 165 CAD models & has left 1683 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Jonathan: we would like to keep it simple with not too many extra parts for external casing.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Danny Tasmakis

    Danny Tasmakis about 1 year ago

    Hi André, how is the unit mounted to the wall?

    Danny Tasmakis has uploaded 55 CAD models & has left 730 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Danny Tasmakis: Hi, Currently we have a small hole for hanging and you can always use double-sided tape.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Danny Tasmakis

    Danny Tasmakis about 1 year ago

    Thanks!

    Danny Tasmakis has uploaded 55 CAD models & has left 730 comments.
  • Hevi

    Hevi about 1 year ago

    @Andre - do you want to have access to usb port form outside without dissasembling the whole case or maybe we can hide the usb port inside case? Do we need provide the place where is SIM card located?

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Hevi: USB port should be accessible from outside. SIM card is not used for this case.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Sourbh

    Sourbh about 1 year ago

    Can you able to provide the sensor spec. I mean what's the size of hole or profile we left for sensors??

    and also I placed the Usb port on the left hand side, is it ok or any specific Idea for Usb port??

    Already Hevi requested for sim card location..!!

    Sourbh has uploaded 92 CAD models & has left 4120 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Sourbh: We do not have exact size for sensors, at the moment the hole is 5mm on AirPatrol Nordic.
    You may choose where to put the USB port, just keep in mind that the controller may be put on the wall or on table.
    SIM card is not used for AirPatrol WiFi.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Sourbh

    Sourbh about 1 year ago

    Thanks @André Altjõe.

    Sourbh has uploaded 92 CAD models & has left 4120 comments.
  • Jonathan

    Jonathan about 1 year ago

    thank you.

    Jonathan has uploaded 165 CAD models & has left 1683 comments.
  • Hevi

    Hevi about 1 year ago

    @Andre - do you accept any other color accents in our designs? or just white plastic?

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Hevi: we prefer white plastic but you may also submit other colours.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi about 1 year ago

    But I think only about some part of the case in other color, not whole case...

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Hevi: Adding different colours probably makes manufactuding more complex.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi about 1 year ago

    But it makes much more eye-catching :)

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Ivo Alberti: Hi, 145mm diameter seems a bit too big, 110mm diameter should work.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Ruan Pretorius

    Ruan Pretorius about 1 year ago

    @Andre: Are we allowed to make a clip on cover in different colors? The casing is white but the cover will be blue, red or the color of your room? -My Model AirPatrol Superellipse Concept 2-

    Ruan Pretorius has uploaded 36 CAD models & has left 155 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Ruan Pretorius: You are allowed to make clip on covers.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Robert Quantrill

    Robert Quantrill about 1 year ago

    What is the depth of the motherboards you use currently? Thanks in advance
    Rob

    Robert Quantrill has uploaded 2 CAD models & has left 2 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Robert Quantrill: It is about 10mm.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Ivo Alberti

    Ivo Alberti about 1 year ago

    How ? André Altjõe , has already risen? It was 8 mm?

    Ivo Alberti has uploaded 226 CAD models & has left 3590 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    It is the thickness of motherboard. It is just an approximate value as we do not have a motherboard for AirPatrol WiFi. Just as a reminder - we are looking for external design of the controller.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Jonathan

    Jonathan about 1 year ago

    AirPatrol. Can you give us a little information about what you like and dislike with regards to design. There's a million ways to make a cover, just wondering if you have any specific preferences.....boxy, curvy, technical, less technical etc....

    Jonathan has uploaded 165 CAD models & has left 1683 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Jonathan: It is rather difficult to say what the design should look like, that is why we created this challenge. Personally I would prefer the "clean look". It should look nice on a wall near the air conditioner as well as on a table/shelf. It is still a high-end, valuable product.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Jonathan

    Jonathan about 1 year ago

    lol. I understand. Just was looking for a general direction. That helps though. Thanks André! )

    Jonathan has uploaded 165 CAD models & has left 1683 comments.
  • Anuroop Raizada

    Anuroop Raizada about 1 year ago

    Is it suitable to use wood instead of plastic?

    Anuroop Raizada has uploaded 14 CAD models & has left 16 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Anuroop Raizada: This time we will use plastic only.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Pratik

    Pratik about 1 year ago

    @André Altjõe Why do you require 2 IR sensors? Is is mandatory? or it can come down to 1 Nos.

    Pratik has uploaded 20 CAD models & has left 20 comments.
  • André Altjõe

    André Altjõe about 1 year ago

    @Pratik: IR beam is narrow, 2 IR sensors make it possible to place the controller either on table or on wall. Installing the IR sensors side-by-side pointing to the same direction is useless, they should be placed in a way to give maximum signal strength depending on controller's placement.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Pratik

    Pratik about 1 year ago

    @André Altjõe Got it. Thanks for the information.

    Pratik has uploaded 20 CAD models & has left 20 comments.
  • Sara Sigel

    Sara Sigel about 1 year ago

    @Stephan and @Sourbh Great discussion on tech and incorporating new and existing ideas into design. I'll let you follow-up offline in private messages to keep the chat here on topic. Also, please keep any reports out of public comments and send them via the "Flag" button on the model page or send to sara@grabcad.com.

    Sara Sigel has uploaded 1 CAD models & has left 1980 comments.
  • Sara Sigel

    Sara Sigel about 1 year ago

    We've extended the deadline to Jan 6 11:59pm UTC. Happy CADing!

    Sara Sigel has uploaded 1 CAD models & has left 1980 comments.
  • Thilina

    Thilina 12 months ago

    Can you plz tell me the dimensions or model numbers of your sensors.

    Thilina has uploaded 43 CAD models & has left 22 comments.
  • Thilina

    Thilina 12 months ago

    Can you plz tell me the function of TWO IR sensors. Are they for send signals for different directions or both signals need to comunicate with the heat pump

    Thilina has uploaded 43 CAD models & has left 22 comments.
  • André Altjõe

    André Altjõe 12 months ago

    @Thilina: 2 IR sensors have the same function, they both communicate with heat pump. 2 IR sensors are required to give maximum coverage depending on the position of controller. We do not have the exact size of IR sensors for the new controller.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi 12 months ago

    how many hours for the deadline? :/ 1 day + ?

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • André Altjõe

    André Altjõe 12 months ago

    @hevi: the deadline is Jan 6 11:59pm UTC, currently a bit over 16 hours to go.

    André Altjõe has uploaded 0 CAD models & has left 27 comments.
  • Hevi

    Hevi 12 months ago

    Thanks :)

    Hevi has uploaded 36 CAD models & has left 451 comments.
  • celt

    celt 12 months ago

    Best of luck everyone!

    celt has uploaded 15 CAD models & has left 41 comments.
  • Sara Sigel

    Sara Sigel 11 months ago

    Finalists are now announced! For those new to the Challenge process, we release what we believe to be the top entries. They are listed in no particular order. Over the next week, as the jury refines their choices, we encourage everyone following to leave a comment with their favorite or letting us know if we left a great entry out of the mix. Don't think of this as a vote - we want to connect with you on these concepts and that means more than having you submit entries it also means getting your feedback, too.

    http://grabcad.com/challenges/airpatrol-controller-casing-design-challenge/results

    Sara Sigel has uploaded 1 CAD models & has left 1980 comments.
  • Jonathan

    Jonathan 11 months ago

    congratulations to all winners...

    Jonathan has uploaded 165 CAD models & has left 1683 comments.
  • Jonathan

    Jonathan 11 months ago

    although I disagree overall with the outcome, out of top 5 my vote, in descending order:

    PEEBLE
    https://grabcad.com/library/controllercasing-
    Airpatrol Controller-f
    Airpatrol Controller Challenge ver.2

    Jonathan has uploaded 165 CAD models & has left 1683 comments.
  • Duncan

    Duncan 11 months ago

    Congrats all.
    I agree with Jonathan in terms of selection. My choice of finalist goes to CONTROLLERCASING

    Duncan has uploaded 2 CAD models & has left 2 comments.
  • Armando Tavares

    Armando Tavares 11 months ago

    Airpatrol just doesn't seem to have decided what they are chasing... Now we have a "out of the box" approach, and guess what, they "also like the extra LEDs." but they had missed this one before... heheh! Maybe now, they tried all models in a dark environment :P Just doesn´t seem to be right... and for the sake of all comments left here, it really doesn't!

    Never the less, congrats to all, my winner was not on the finalists, however they added my favorite one now, my vote goes to:

    Airpatrol controller casing by adrian.vallejo-1 for first place ;)
    "This is a very interesting design, the blue line adds a futuristic touch. Overall it seems clean and simple.".
    It seems? I would choose it is... it is a kind of a winner.

    And Asymmetric AirPatrol Box by piotr.zaborowski-3 for second place.

    Congrats to everyone, of course there is lots of great designs in this challenge, but we can't all win... sadly :P

    Armando Tavares has uploaded 9 CAD models & has left 160 comments.
  • Armando Tavares

    Armando Tavares 11 months ago

    "Winners will be announced by February 6, 2014."

    So? Where is our winner? I believe there are very excited people waiting for this... at least our finalists and me! Let's go AirPatrol, did we not fulfill our timeline? Yes we did ;)

    Armando Tavares has uploaded 9 CAD models & has left 160 comments.
  • Sara Sigel

    Sara Sigel 10 months ago

    Winners are announced! Congratulations to the winners and finalists and thank you to everyone who participated. http://grabcad.com/challenges/airpatrol-controller-casing-design-challenge/results

    Sara Sigel has uploaded 1 CAD models & has left 1980 comments.
  • Armando Tavares

    Armando Tavares 10 months ago

    Congrats to our winners ;) Really, i feel a little happy for you! :D

    Armando Tavares has uploaded 9 CAD models & has left 160 comments.
  • Yves

    Yves 10 months ago

    It seems that I am lucky one!
    Thank you from this challenge AirPatrol and GrabCAD.
    I salute all the participants and the quality of their entries adds more value to this prize.
    Thank you also to the GrabCAD community for their feedback and support.

    This year marks a professional turning for me since I leave the comfort of a large company to start as a freelance designer. Winning the AirPatrol challenge is very motivating and strengthens me in my choice. This is difficult to express but this means a lot for me today.

    Again thank you,

    Yves

    Yves has uploaded 5 CAD models & has left 19 comments.
  • Sara Sigel

    Sara Sigel 3 months ago

    See how this Challenge affected the new AirPatrol product! Pretty cool to see a design make it into the real world from GrabCADrs' minds!
    .
    http://airpatrol.eu/shop/airpatrol-wifi/

    Sara Sigel has uploaded 1 CAD models & has left 1980 comments.
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