Two different parts glue together to made one solid part....


What about making this as a part and then splitting it into smaller parts and making an assembly? That allows you to make the fillets in a single file.

  1. Step 1:

    Create the basic shape you are after.

  2. Step 2:

    Apply your basic fillets

  3. Step 3:

    Cut in a partial fillet as you've done before

  4. Step 4:

    Cut revolve as you did before to finish off the partial fillet.
    I'd convert the sketch from the step above so the two sizes are always related.

  5. Step 5:

    Repeat the two above steps for the other edge. In this case, start with a derived sketch so everything is the same and stays linked to the first partial fillet sketch

  6. Step 6:

    Sketch a line and use the Split command to split the model into two pieces.

  7. Step 7:

    Model in your third piece, but choose not to merge it with the others when extruding.

  8. Step 8:

    Use the Save Bodies command to rename and save each body off as a separate part. You can also have the software create an assembly at this point, and apply different names to the new parts.

  9. Step 9:

    The final assembly. Each piece will show up in the BOM as you desired.


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