Tutorials

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Designing for FDM Production Parts

25 0 Beginner
This best practices tutorial concentrates on factors that impact the quality, value, and performance of FDM production parts. There are a number of design considerations, material choices and performance objectives that should be taken into account when designing for additive manufacturing. Tailoring these decisions to the FDM manufacturing process allows the benefits of FDM to be maximized.
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How to 3D Print Jigs & Fixtures, Part 2: Designing for Print

20 3 Beginner
This is the second part of a four-part tutorial series on how to optimize your manufacturing jigs & fixtures for 3D printing. Today, we'll go over what to do in each design pass as you're optimizing your part, including specific steps to do in your CAD package, your print-preparation tool, and if you're bold, your FEA package. Later installments of this series will deal with FDM material selection and post-processing for jigs & fixtures.
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Finishing Options for FDM and PolyJet 3D Printed Parts

16 0 Beginner
Finishing or secondary operations encompasses a broad range of processes that change a manufactured part’s properties. Engineers can employ finishing simply to improve part’s appearance and reshape it to meet certain dimensions, or use it to enhance functionality, such as increasing strength, chemical resistance, electrical conductivity and more. Secondary operations basically turn raw parts into finished goods and this isn’t limited to traditional manufactured parts. 3D printed parts can also be enhanced with secondary operations, but much like designing for additive manufacturing, different processes and best practices apply. Throughout the product design and manufacturing process, engineers should also be thinking about how 3D printed parts can be finished. Determining the appropriate finishing operations depends on the additive process, material and geometry as well as the desired aesthetics and functionality. This guide explains the primary finishing operations additive manufacturing service providers implement for FDM and PolyJet 3D printing technologies, grouped by possible finishing objectives, and compatible materials and applicable design considerations.
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How to 3D Print in Full Color (Part 1)

16 3 Beginner
This is a series of tutorials to help printer operators who are NOT graphic artists get the absolute most out of their multi-color, multi-material 3D printers, like the Stratasys J750. We will cover what types of files multi-color printers can accept and how to manipulate colors in Photoshop, Rhino, etc, to get the full gradient texture effects that most color printer users want.
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How to 3D Print from Adobe Photoshop

15 0 Intermediate
Every sculpture, product, installation and building (successful and unsuccessful) starts with an idea. When it takes physical form, the designer gets valuable aesthetic and practical feedback. Here are some tips on when and how 3D printing can feed this process.
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Understanding Design & Process of DMLS 3D Metal Printing

14 0 Intermediate
Over the last decade, metal 3D printing has seen significant growth and evolution in the additive manufacturing landscape. Major players like NASA and GE have incorporated additive metals into their programs, aided by industry-wide material development and process research. Additive metal parts are seen more and more in end-use production. This tutorial covers Direct Metal Laser Sintering (DMLS) design constraints and freedoms, available metal materials and the process controls that deliver incredible metal parts.
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How to 3D Print Jigs & Fixtures, Part 1: Choosing Your Target

13 5 Beginner
This tutorial series will take users who are new to 3D printing and show them how to: - Choose which Jigs or Fixtures from your factory floor might be best improved with 3D printing (Part 1) - Optimize your J&F designs for 3D printing by using stress-analysis tools, CAD tools and new 3D print prep tools (Part 2) - Choose which FDM materials to print in for best performance (Part 3) - Post-process your Jig or Fixture for greater utility with inserts, painting, numbering, etc. (Part 4)
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Fused Deposition Modeling (FDM) Design Guidelines

12 0 Intermediate
The following tutorial is a good starting point to understanding design considerations when 3D printing with Fused Deposition Modeling (FDM). FDM is an additive manufacturing technology that extrudes thin layers of thermoplastic layer by layer until a part is completed. FDM produces robust production parts in engineer-grade thermoplastic, with the added benefits of speed and design freedom possible with 3D printing. The cutting-edge technology is utilized across industries like aerospace, energy and transportation for production components.
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Helpful Injection Molding Design Guidelines

12 0 Intermediate
These guidelines are to be used as a starting point in understanding the basic aspects of design and preparation for injection molding.
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How to Insert Metal During an FDM 3D Print Job

11 1 Beginner
If not done right, metal that is inserted in FDM parts can look sloppy and unprofessional. With a few easy steps, a metal part can be inserted seamlessly and damage-free.
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How to Create Texturing Patterns on FDM 3D Printed Parts

9 0 Beginner
When producing FDM parts that will be installed in user-facing applications, or when FDM prototypes need to have a more interesting appearance, surface profile and finish are critical. Texturing a part file allows for a unique pattern or design to be built directly into part surfaces, reducing the layer line visibility as well as post-processing time. Coatings and paint can be applied directly to the textured surface to create a finished part.
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How to Solvent Smooth 3D Printed FDM Parts

8 1 Beginner
The normal surface finish of FDM parts is suitable for most purposes, but in applications where a smoother surface is required, solvent smoothing is an alternative to sanding, filling, and mass finishing.
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How to Insert a Z Pause in a Stratasys Printer

7 0 Intermediate
How do I use a Stratasys printer with multiple materials? Multiple colors? How do I add metal inserts in my 3D printed part? This tutorial explains how to use Stratasys software to insert pauses (Z-pause) during an FDM print job, to change materials, colors or to add metal inserts. Go to Step 1 for some documentation and examples of parts printed with Z Pause.
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Successful STL Tips for 3D Printing

6 0 Beginner
This document will help 3D printing users ensure their STL files produce successful 3D printed parts. It will help them become familiar with popular manipulation software, gain a basic understanding of how STL files work, learn to fix common STL faults for successful 3D printing and a few additional actions they can perform on an STL to expand their 3D printing options.
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How to Solvent Smooth FDM Parts

5 0 Expert
The normal surface finish of FDM parts is suitable for most purposes, but in applications where a smoother surface is required, solvent smoothing is an alternative to sanding, filling, and mass finishing. Solvent smoothing utilizes a chemical agent to smooth a part’s surfaces (Figure 1). This process modifies the surface of FDM parts by eliminating layer lines while preserving feature detail and part accuracy. The smoothing agent can be applied either as a liquid or a vapor and it is quick and nearly labor-free. The finish achieved can mimic that of injection molded parts. This tutorial is courtesy of Stratasys.