Ayush Sharma

1. Designed and delivered 10+ customized AMR-based factory & warehouse automation solutions, cutting client lead times by up to 35% and improving station utilization by 25%. 2. Built high-fidelity AnyLogic simulation models to test “what-if” scenarios, enabling data-backed decision-making and reducing project risks before deployment. 3. Developed Java-coded logistics flow logic for AMRs, optimizing worker allocation and buffer utilization, leading to measurable labor cost reductions. 4. Partnered with sales to prepare account-specific proposals backed by operational data, demonstrating ROI and cost savings of up to 20% for clients. 5. Created and optimized 3D layouts using Autodesk Fusion 360 & AutoCAD, ensuring seamless integration of automation equipment into existing workflows. 6. Utilized KPIs such as lead time, station utilization, worker utilization, and buffer efficiency to drive continuous improvement.

1. Led the design and DFM/DFA of reverse vending machine components. 2. Created an innovative solution for automated segregation of MLP packets by integrating multiple sensors with advanced logic processing, improving sorting accuracy and efficiency. 3. Engineered PET/Aluminum can crushing and shredding machines with FEM-validated designs, reducing breakdown rates by 15%. 4. Created a Python-powered CAD configurator, automating product customization and cutting design cycle times by 30%. 5. Oversaw vendor management and production, ensuring 100% on-time delivery of manufactured parts. 6. Designed mechanisms for automated sorting and segregation, improving material recovery efficiency by 20%. 7. Conducted static and dynamic FEM analyses to ensure long-term durability and performance

1. Designed and developed an affordable, lightweight bionic limb, reducing weight by 20% while increasing functional range of motion by 15%. 2. Created multi-axis wrist mechanisms and finger designs using SolidWorks, enhancing grip precision and flexibility. 3. Conducted FEM-based durability testing under various load conditions, ensuring 100% compliance with safety standards. 4. Produced rapid prototypes via 3D printing, enabling faster design iterations and reducing development time by 25%. 5. Collaborated cross-functionally with industrial designers to blend cosmetic appeal with mechanical performance.