INTEGRATED DESIGN USING CAD + FEM ANALYSIS + MANUFACTURING Simultaneous use of CAD and structural calculations and manufacturing methods allows unrivaled productivity, cost and weight savings, and compressed timeline from concept to production. Integrated structural, mechanical and systems design conforming to complex customer and regulatory requirements. Developed novel method to drill and deburr holes through CFRP-Ti; wrote VisualBasic PLC program and successfully produced burrless holes in 6Al-4V Titanium & CFRP using commercially available technology. Created preliminary designs and released more than 2,000 new assembly and detail part drawings. Structural analysis, materials analysis and weld calculations, electrical & controls systems design of complex hydraulic and electrical power system, networked control systems, power and control cables, pneumatics and water systems.