Nikunj Savaliya

Design, develop, and optimize 2D/3D mechanical and piping systems using AutoCAD, AutoCAD Plant 3D, and SolidWorks. Prepare engineering drawings including general arrangement, assembly, fabrication, isometric, and material take-offs (MTOs) with accuracy for fabrication and installation. Conduct Finite Element Analysis, RCA to validate designs, enhance performance, and ensure safety compliance. Ensure all designs meet ASME, API, ISO, and company-specific standards. Collaborate with multidisciplinary teams, clients, and vendors to integrate designs and support seamless project execution. Provide technical support during fabrication, installation, commissioning, and on-site troubleshooting. Review vendor drawings, verify specifications, prepare cost estimates, and maintain complete project documentation including as-built drawings. Drive continuous improvement by identifying design optimizations, improving operational efficiency, safety, and project quality. Mentor junior engineers / draftsman and ensure teams follow best practices and meet project timelines.

Prepared marine platform fabrication drawings, including penetrations, machining drawings, structural layouts, and nozzle details. Established precise fabrication drawings for mechanical components and assemblies, ensuring manufacturability and compliance with project standards. Developed 3D models using SolidWorks and Siemens NX to support shop floor production workflows. Produced detailed General Arrangement Drawings (GADs) for marine structures, adhering to defense and industry regulations. Generated structural drawings to support fabrication and assembly operations, ensuring accuracy and structural integrity. Compiled seam lists and Bills of Materials (BOMs) to optimize material usage and improve fabrication efficiency. quality checks and reviews of junior draftsmen’s work, ensuring adherence to specifications and best practices. Managed drawing release and version control using PLM systems, ensuring consistency and traceability. Processed Design Change Requests (DCRs) and enforced updates to meet evolving project requirements. Verified design tolerances and detailed dimension checks to maintain fabrication accuracy and quality. Designed streamlined Cutting Layouts(Nesting) to maximize material utilization and reduce waste. Put into practice 5S methodologies to improve workplace organization, efficiency, and on-time project delivery.

Completed on-site measurements and troubleshooting to resolve design and operational issues. Designed structural arrangements and maintenance solutions for GRE plant, improving efficiency and production. Improved safety guards for conveyor systems, achieving a 100% safe work environment and enhancing productivity. Conducted structural and FEA analysis in SolidWorks to validate part designs. Modified and enhanced designs to meet requirements and eliminate malfunctions. Prepared cost estimations and design reports for management approval. Enhanced and prepared 3D structural designs, fabrication drawings, plant layouts, and P&IDs, ensuring accuracy and compliance with project requirements. Led projects from concept to completion, managing timelines, budgets, and quality benchmarks. Applied Lean Six Sigma manufacturing principles to optimize processes, reduce waste, and enhance efficiency. Carried out regular mechanical system and equipment inspections(RCA) to maintain performance, safety, and reliability. Researched and evaluated innovative products and concepts, assessing feasibility for integration into current and future projects. Streamlined process workflows, measurement techniques, and documentation practices, driving continuous improvement and operational excellence.

Prepared and delivered Nesting Layout aligned with project priorities, ensuring clarity and accuracy for production and Project teams. Generated 3D models, detailed part drawings, dishend charts, and CTL charts, supporting seamless production workflows. Optimized cutting layouts and press machine scheduling to minimize material waste, maximize efficiency, and streamline production flow. Collaborated with production engineers, project managers, and QC teams to resolve challenges, maintain timelines, and achieve quality approvals. Performed material and weight calculations to ensure structural compliance and adherence to specifications. Assisted in project cost estimation and timeline forecasting, supporting budget control and efficient scheduling. Implemented 5S and Kaizen initiatives, driving workplace organization, continuous improvement, and operational excellence. Maintained an organized inventory and scrap management system, ensuring effective material utilization and traceability.

Assisted in measurement and takeoffs to prepare bills of quantities (BOQ)for tendering purposes. Inspected, evaluated, and modified designs and schematics for mechanical systems. Organized 3D designs, drafting and Structural FEA for SPM machines, including hydraulic press, shearing, bending, circle cutting, beading, and buffing machines. Created precise 2D fabrication drawings with GD&T, issuing them to the shop floor for seamless production workflows. Improved productivity by RCA, enhancing production efficiency and accuracy. Resolved mechanical design challenges, ensuring optimal performance, reliability, and functionality of components. Utilized design modifications to address evolving project requirements, reducing malfunctions and improving system reliability. Collaborated with cross-functional teams to refine product designs, achieving a 10 to 15% increase in efficiency. Executed reverse engineering to develop standard drawings, supporting knowledge retention and process optimization.