priyanka

Project : Optimized the T2K car rail and counterweight rail safety system, cutting costs by 18%. Platform: Gen2Nova OPS project Core Functions: Design, Analysis, Design calculation, Development, Prototype testing, Material load evaluation. Responsibilities:  Managed end-to-end product lifecycle from conceptualization to production process.  Engineered new reverse-engineering products, 3D Creo models and blueprint layouts.  Drafted precise 2D CAD manufacturing technical drawings for 90+ Sheet metal components, strictly adhering to DFx principles (DFMA, DFA, DFM, DFC, DFQ, DFT, DFSS).  Conducted rigorous Eigenvalue buckling analysis using 1D & 2D meshing techniques.  Formulated engineering hand calculation and developed Bill of Materials (BOM).  Revised prototypes promptly for static and dynamic elevator quality testing.  Inspecting compliance with IS14665 and ENG00603 safety standards and complied with EHS protocols (ISO, ASME, ASTM, EN, NFPA, UL, DIN).  Documented quality records, including 5Whys Root Cause Analysis (RCA), PPAP, ECN, ECR, ECO, ECM and implemented Six Sigma methodologies (DMAIC, DMEDI, 8D). Tools: Creo v4, Windchill PLM v11, Ansys r18.1, AutoCAD v2020, Excel Macro in Creo, Creo v8, SAP ERP (SAP MM) system, PTC Creo ISDX, PTC Arbortext Editor, PDM Windchill GCAWW, CAMOS.  Reduced Product Lifecycle Management (PLM) time by 30%, refining clarity in design specifications.  Sketched and drawn up designs using input from engineers and architects.  Built prototypes and run tests to measure their level of function.  Research competitor products and collaborate with product development team to generated ideas for making our products the best ones on the market.  Performed engineering calculations, thermal and structural analysis on strength verification of forged, heat treated, casting parts, enabling a 15% reduction in design cycle time.  Managed design-to-production releases via ECR, MCR, ECN (Engineering Change Notice/ Notification) documents, adhering to FMEA, RAMP, APQP, DFMEA, CPPD, DVP process.  Participated in design reviews, benchmarking activities and evaluated potential cost reduction ideas for surface treatment and surface finishing, especially hardened and coated parts.  Executed GD&T and tolerance stack up analysis at component to system level.  Led root cause analysis (RCA) and implemented corrective actions for pin point issues and product performance issues, and reducing warranty claims by 10%.