Meshing problem in solidworks?

i have making adrum consists of sheetmetal in circular shape and merged with extruded base when i merge the results meshing fails but when does not merge them it make interfernce what can i do with this hard situation

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I think the problem is the tiny gaps created when the outer hoop is combined with the folded sheet metal features and doesn't fully intersect with them. I have circled the evidence of these gaps in the first picture.

One way to get rid of the gaps is to place a slight 'move face' feature right after 'Edge-Flange2' such that these faces will fully intersect the outer hoop.

This should allow the solids to intersect properly and allow the mesh to work.

 
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Hello

Man you're a genius engineer

Thanks in advance 👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻

 
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