HPDC Die Design Course
HPDC DIE DESIGN COURSE: Contact: +91-8871511975 www.educationwood.com
This course provides an in-depth understanding of die design principles and practices used in High Pressure Die Casting (HPDC) for aluminum, magnesium, and zinc alloys. Students and professionals will learn how to design efficient, durable, and cost-effective dies that ensure high-quality castings with minimal defects.
The course covers the complete die design process — from part design considerations and gating system design to thermal management, ejection, and die life optimization. Emphasis is placed on practical design methods, and industry standards.
Content:
1. Theory
2. Calculation
3. CAD Design Projects
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Step 1: HPDC INTRODUCTION
•What is HPDC Technology?
•Type of HPDC Machine
•Important point for Design HPDC MOLD
•Part weight & shrinkage value
•Machine Tonnage Calculation
VIDEO LECTURE for STUDENT DEMO:
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Step 2: DFM REPORT FOR HPDC PART
•Part detail
•Draft analysis
•Core & cavity with parting line
•Side core or Undercut solution
•Runner & Gate location
•Ejection system
•Cooling system
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Step 3: RUNNER,GATE & OVERFLOW CALCULATION
•Runner design
•Gate design
•Overflow design
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Step 4: MOLD BASE CALCULATION
•Core & cavity size
•Mold length, width & height
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Step 5: HPDC MOLD COMPONENTS
•Plates
•Child parts
•Fastener
•Std. items
•Spring for side-core
•Guide pillar & Guide bush
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Step 6: MATERIAL SELECTION
•Part material
•Core & cavity material
•Mold base material
•Guide pillar & bush material
•Others material selection
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Step 7: HPDC MOLD DESIGN STEPS
•Part verification by DFM
•Mold concept design
•Calculation needed
•Feed system design
•Core & cavity insert design
•Mold base design
•Child part design
•Std. part selection
•Final mold design
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Step 8: HPDC MOLD PROJECTS
•Single cavity mold
•Multi cavity mold
•Side-core mold
•Multi slider mold
•Complex mechanism mold
