• Fist going to set a orientation. • Choose proper FLAT FEEDING system and Identify GATE FEEDING system • Design a runner based on parting line area using Solid works and Pro-E software. • Visually Identify the flow to discuss with my Team members • We are identify OVERFLOW area and again run flow simulation finally identify CHILL PATH. • Analyze the casting defects in existing dies and resolve through design changes. • Completed die design and preparing DIEFILE.
Responsibilities • Creating 3d model based on customer 2d drawing using Auto Cad, ProE, Unigraphics and Solid Works. • TONNAGE CALCULACTION: CASTING PROJECTED, CASTING WEIGHT and distance between canter of gravity of machine center and component centre is calculated on Pro-E software • Using Die Tech THUMB RULES method calculated on machine locking force, machine tonnage, gate area, fill ratio and yield ratio • Layout finalization based on feeding feasibility and DIE balancing using TIE BAR calculation of PQ2 • Fist going to set a orientation based on cores. • Choose proper FEEDING system and Identify TYPEGATE FEEDING system (Edge gate, Face gate, Spoon gate, Ring gate and Angle gate) • Design a runner based on parting line area using DiediFice, solid works and pro-E software. • Flow analysis is carried out to ensure the PROPER FILLING, check indentify EVENENTRY surface defect, cold Shut, gas porosity & shrinkage porosity, solidification, over flows and venting calculation is carried out based on gas porosity result using FLOW 3D • Based on flow simulation we are identify OVERFLOW area and again run flow simulation finally identify CHILL PATH. • Analyze the casting defects in existing dies and resolve through design changes • Approved final runner design we are close the CHICKLIST • Finally take RUNNER GATE AREA SECTION are taken by using AUTOCAD. • Development and review of DFMEA • Conducting CFT (Cross Function Team) meeting for repeated projects • Final runner is move to die design • RM and FINAL (FINISH) BOM is preparing and use to ORDERING different places • Proving die updating based on customer requirement. • Based on customer requirement casting updation was updated on HOUSING and INSERT (FD&MD) • Create a INSERT Finish drawing and prepare the DIEFILE